Magnitude 7.1 quake, more power trouble

Today a magnitude 7.1 quake that registered an upper 6 on the Japanese scale near the epicentre in Miyagi prefecture exposed how vulnerable nuclear sites other than the wrecked plant Fukushima 1 still are.

The nuclear reprocessing plant and high level waste storage site in Rokkasho village, Aomori prefecture was without external power – again. Luckily its diesel backup generators are providing emergency power, as they already did after the site lost grid power on March 11.

Two of the three grid connections at Onagawa nuclear power station north of Fukushima are down. Backup diesels are working.

The Higashidori nuclear power station is also running on diesel power right now.

Luckily none of these sites got hit by tsunamis this time, but after the core damage and massive radiation release at Fukushima 1 following a loss of grid power and failed backup generators, any incident in which nuclear sites are only one or two failed diesel engines away from disaster will make a lot of people very nervous, especially as Fukushima 1 is still not secured almost four weeks later.

UPDATE 2011-04-08:

Grid power was restored at Higashidori at 03:30 JST on Friday, 2011-04-08. Grid power was restored at Onagawa the same morning.

Due to the loss of grid power the spent fuel pool cooling system failed for 20-80 minutes at Onagawa and Higashidori, which was not long enough for temperature to rise significantly.

Fukushima watch 2011-04-06

Tepco is now discussing installing a new cooling system in units 1, 2 and 3 of wrecked nuclear power station Fukushima 1 (Fukushima Daiichi), according to a report in Sankei Shimbun. Fresh water will be circulated around the reactor core using new electric pumps running on grid power and cooled in a new heat exchanger using sea water. Two of the five pipes leading into the reactor will be used for that purpose. The heat exchanger and pumps will be located further from the reactor building, exposing technicians to less radioactivity then inside the existing turbine hall. The company expects to be able to get this system working within about one month.

If the plan is successfully implemented, it would be a big step towards regaining control over the ruined reactors. Reestablishing some working cooling circuit is necessary to avoid having to entomb the reactor buildings in concrete, which would forever prevent a removal of the highly radioactive core from the tsunami-exposed site at the Northeast Japanese coast line.

Water leak plugged

The company also reports to have stopped the highly radiaocative water leaks at unit 2 using water glass (a watery solution of sodium silicate). Two previous efforts involving concrete and a water absorbent polymer had failed.

Meanwhile a “megafloat” previously used as a floating island for anglers is being converted at a shipyard in Yokohama for use as a water storage tank and will be towed to Fukushima around April 16. The 146 m long and 46 m wide vessel will be able to hold up to 10,000,000 liters of contaminated water from the reactor site.

Fear of hydrogen explosions

Tepco is currently injecting nitrogen gas into the unit 1 reactor building to dilute a potential buildup of hydrogen gas from overheated fuel elements. It is also considering nitrogen injections into units 2 and 3.

As it is suspected that hydrogen gas is accumulated inside reactor containment vessel, we are considering injection of nitrogen gas inside the vessel.
(Tepco press release)

Hydrogen explosions were responsible for severe damage to units 1, 3 and 4 in the first days after the cooling systems failed. The explosions occurred when gas had to be vented from inside the containment after pressure increased to twice the design limit of the containment vessel. Other Boiling Water Reactors (BWRs) based on GE designs had been retrofitted during the 1980s with hydrogen burners that ignite leaked hydrogen before it has time to accumulate and mix with air in large quantities, but Tepco reportedly considered this retrofit an unnecessary expense.

Fukushima killed “oru denka”

Tepco announced halting its commercial push for “oru denka” (Japanese: オール電化, “all electric power”) households. Sales of “orudenka” goods such as heat pumps will be suspended. Until right before the earthquake and loss of 10,000 Megawatts of electric generation capacity in Fukushima and elsewhere, the company had been luring consumers away from using natural gas or propane for heating, cooking and hot water production and instead relying on Tepco’s now overloaded grid for all domestic power needs. The “eco cute” heat pumps previously sold by Tepco now compete for scarce power while Tepco has to struggle to bring replacement capacity online as quickly as possible to end rolling blackouts that are badly hitting the economy and are set to continue until the end of April. Depending on how quickly alternative power sources can be brought online, more severe power cuts are possible in the summer, the usual peak time for power load when most of Japan switches on air conditioners to escape near tropical humid heat. This summer may be the first in decades without widespread availability of air conditioning in Japan.

Sales of “orudenka” equipment is continuing at Kansai Electric Power Company and Chubu Electric Power Company, two companies not affected by the quake, but the latter has suspended TV advertising for the products.

Tepco has a near monopoly for electricity in Eastern Japan. It can import a maximum of 600 MW through an undersea cable from Hokkaido and a maximum of 1000 MW from Western Japan via DC couplings (Western Japan uses 60 Hz AC vs 50 Hz in Eastern Japan, so it takes more than simple lines and transformers to exchange power between those two grids). Until now this limited exchange of power had worked to Tepco’s advantage, as it kept out competition from suppliers in Western Japan, but Tepco’s customers are now paying the price for it, quite literally, as Tepco is raising their prices to encourage power savings.

Tepco will urgently have to import and start up gas turbines to replace lost capacity. GE in the US has announced it will ship gas turbines to Japan. So far restrictions on power usage are expected to last until summer 2012 in the world’s third biggest economy.

Fukushima watch 2011-03-31

Tomorrow it will be two weeks since I left Tokyo with my family. Every day we scan the news for clues for when it may be safe to return, but it’s not easy.

Achim Steiner, the executive director of the United Nations Environmental Program (UNEP) questioned why “clear, precise information” on the nuclear situation in Japan was so difficult to come by.

The IAEA advised the Japanse government to check the need for evacuation in Iitate village, some 40 km from Fukushima because levels of I-131 were too high. It was the environmental organisation Greenpeace and not the Japanese government that had first collected data there.

Radiation in seawater near the plant exceeds legal limits by 4385 times, the highest level ever. Ditches filled with radioactive water are within 10 cm of overflowing and sandbags and cement are being used to prevent them spilling.

Water injection into the partially uncooled overheated reactor cores has been cut back for fear of radiactive water leaking back out and obstructing efforts to restart electric cooling pumps. Some of the water inside the plant is radiating 1000 millisieverts per hour, exposing the workers to the recent raised maximum annual dose for nuclear emergencies (250 mSv) within only 15 minutes (or within 6 minutes before the raise).

Only the spent fuel pool at unit #1 has a concrete pump attached for topping up cooling water. Other pumps of the same type are to be flown in from Germany now. No spent fuel pool water temperatures are available for unit 1, 3 and 4 (which hold 292, 514 and 1331 fuel assemblies) because of “measuring instrument malfunction”. Only the temperature for the pool in #2 (with 587 assemblies) is known. Seawater was still being used for topping up pools, which means salt will accumulate when the water boils or evaporates

Fukushima holds 1780 tons of nuclear fuel, versus 180 tons in Chernobyl. The majority of that fuel is held in spent fuel pools which are outside the containment building. The pool in unit #4 holds the largest number and also the most radioactive of the spent fuel assemblies. Unit #4 shares its control room with unit #3, which looks the most damaged in aerial shots. Unit #4 itself has holes 8m by 8m in size in its wall.

The containment building at unit #2 is at or near atmospheric pressure (0.11 MPa absolute), indicating a crack or open valve. At least a portion of the fuel rods probably already melted through the pressure vessel onto the concrete floor of the containment.

Fukushima: A future cast in concrete

If, as seems increasingly likely, the cooling pumps can’t be restarted in each and every block of the Fukushima Daiichi nuclear power plant, we will lose all the blocks due to release of excessive radiation from whatever block melts down first. The only option left will be to seal the power station under a huge amount of concrete, a sarcophagus like in Chernobyl.

Two weeks after the quake and tsunami hit the plant, the situation is no better than it was, if anything it has deteriorated since then, despite how it has been spun by Tepco and the government in the Japanese mass media.

On the upside, external power has been restored to inside the control rooms and limited cooling has been established via splashing water from outside and injecting water through the fire extinguisher system. Freshwater is being used for that now, after nothing but seawater had been available for two weeks. The use of will relieve worries about problems from salt buildup inside the plants (over 100 tons of sea salt are supposed to have accumulated already).

On the downside, the basements of the turbine halls under units 1 through 4 were flooded with highly radioactive water (#1: 0.4m, #2: 1m, #3: 1.5m, #4: 0.8m). On Thursday three workers were injured while trying to replace a cable in the turbine hall basement for unit 3 when they walked in the water which had not been observed the day before. It contained a staggering 3.9 million becquerels of radioactivity per cubic centimeter which is 10,000 times the usual amount inside the reactor (or 13 million times the Japanese safety level for drinking water for adults). That water is now being pumped out, but Tepco is not sure how to dispose of it.

An analysis of radioactivity in water from the basement of unit #1 showed that most of the radioactivity (1.8 million becquerel) was from cesium-137, which has a half life of 30.2 years. This is much more long lived than iodine-131 (half life: 8 days), which so far dominated tests around Japan before. Besides cesium-137 the water in unit #1 contained cesium 134 (160,000 becquerel), cesium-136 (17,000 becquerel) and iodine-131 (210 000 becquerel). The dominance of cesium-137 is a major worry: While radioactivity from iodine-131 drops off rapidly within weeks and months, pollution from cesium-137 will be dangerous for decades and centuries.

Both cesium and iodine are fission products normally contained within the uranium oxide (or uranium/plutonium oxide in the case of unit #3) of the fuel rods inside zirconium alloy tubes held inside a thick steel pressure vessel (reactor core) inside a reinforced concrete containment vessel. In the case of spent fuel rod assemblies in the storage pools there is no pressure vessel or containment.

When the fuel rods overheat the zirconium alloy will melt at temperatures over around 1800C, allowing volatile fission products to diffuse out of he oxide tablets into the pressure vessel or the storage pool.

It is not clear if the highly radioactive water in unit 1, 2, 3 and 4 came from the reactor core or from a storage pool. In the latter case, there could either be a leak in the pool (it consists of a stainless steel liner inside a reinforced concrete structure) or the pool could have overflowed during attempts to refill it so it doesn’t boil until dry.

If the water came from the reactor core it could be due to a damaged containment and reactor core or it could be due to problems with the pipes or valves connecting the reactor to the adjacent turbine hall.

Either way the leaks make the turbine hall a hostile environment for technicians trying to restore the cooling system for the damaged reactors. The reactor cores in unit 1, 2 and 3 would have to be cooled for about the next 2 years to prevent the fuel rods from melting through the reactor core. This will be next to impossible to achieve without reactivating the cooling pumps and restoring their control system.

With significant damage to the fuel rods as presumed by Tepco, any primary cycle cooling water will be loaded with dangerous fission products. Dealing with leaks of coolant or bleeding pockets of air and gas from coolant pumps as needed before resuming pumping could expose workers to life threatening doses of radiation. Under these circumstances, if any of the pumps turn out to be damaged there is little prospect of being able to replace them, even if spare parts could be manufactured and brought in.

The bottom line is that getting proper cooling working again for all cores at Fukushima Daiichi is a long shot, especially considering how long the cooling will still be required. The power station units have been damaged so badly by overheating, hydrogen explosions and sea water flooding that time is running out. The more radioactive fission products are leaked, the more difficult it becomes for humans to work and survive inside the plant. There will come a point when all of Fukushima Daiichi is a death zone that no one can enter and get out again alive.

At that point the only option is to find a way to completely and permanently seal the plant off from air and water by entombing it inside concrete like the stricken block in Chernobyl. The reason Tepco has not started doing that yet is not that they’re still trying to salvage their property: Since seawater and boron was pumped into the reactor cores on the first weekend the reactors have already been beyond rescue, as boron is a “neutron poison” and seawater is highly corrosive. At best the reactors would have to be mothballed indefinitely after that. They could never have been restarted to provide power again.

Why then is Tepco not pouring concrete over the reactors yet? Partly the answer may be that it’s like trying to dismount a tiger one is riding. While the reactor is still exposed to the outside one can still try to do things like cooling it down with fire hoses or replenishing water in the spent fuel storage pool. Once it is partly buried under concrete that becomes more and more difficult. As a result radioactivity might spike before the concrete could securely enclose the mortally wounded reactors.

A durable sarcophagus in this earthquake zone not only requires ample quantities of concrete but also steel reinforcements, which is hard to do if humans aren’t safe near the reactors. This will be no ordinary construction job by any means. The construction effort may have to involve remote controlled vehicles and other novel engineering approaches.

A primitive approach could simply bury the entire plant area under a mountain of concrete, perhaps piled up via remote-controlled trucks and bulldozers, later sealed with a skin of reinforced concrete to deal with earthquakes.

One would hope that Tepco started work on various alternative plans for increasingly severe scenarios as soon as they realized the cooling systems failed on March 11. Unless a miracle happens and all reactor cooling systems can be restored quickly, a concrete “Mt. Fukushima” probably is the only way to save Eastern Japan or all of Japan from massive radioactive pollution.

UPDATE (2011-03-28):

The lack of discussion of the concrete sarcophagus solution by Tepco suggests they are still committed to a “Three Mile Island” solution: Try to reestablish adequate cooling, wait about 5 years and then open the containment and pressure vessel to remove the radioactive mess in the core, clean up the contamination in the building. In other words, they still see the accident as a TMI-like level 5 accident and hope to keep it there, even though both the French nuclear safety authority ASN and its counterpart in Finland have rated the accident as level 6 on the INES scale.

The gradual melt-down of cores 1, 2 and 3, the uncertainty about whether the containment of block 2 is cracked or not plus the problems with the spent fuel storage pools 1, 2, 3 and 4 raise serious questions about how realistic a TMI-type recovery and cleanup is.

Japanese nuclear crisis “only just starting”

The crisis at Fukushima Daiichi nuclear power plant has yielded the top news spot to the events in Libya for now, but it’s far from over. “Factually, the problem in Japan is only just starting, ” Sebastian Pflugbeil, a physicist and president of Gesellschaft für Strahlenschutz (Society for Radiation Protection, Germany) is quoted by German magazine Focus.

To secure Fukushima Daiichi, a total of 3 reactor cores (1, 2 and 3) and 4 spent fuel pools (1, 2, 3 and 4) need to be brought permanently under control. If any one of these cores or spent fuel pools goes into full melt down, high levels of radiation from destroyed fuel rod assemblies may pollute the reactor site so much that staff will be forced to indefinitely abandon the entire plant, including control rooms and cooling equipment of units currently in a semi-controlled state.

On Tuesday Tepco reconnected power to the damaged reactor blocks in Fukushima Daiichi, but it is still a long step from being able to turn on lights in control rooms to actually running massive cooling pumps in the damaged plant.

Keith Bradsher writes in the New York Times:

Preventing the reactors and storage pools from overheating through radioactive decay would go a long way toward limiting radioactive contamination. But that would require pumping a lot of cold freshwater through them.

The emergency cooling system pump and motor for a boiling-water reactor are roughly the size and height of a compact hatchback car standing on its back bumper. The powerful system has the capacity to propel thousands of gallons of water a minute throughout a reactor pressure vessel and storage pool.

These pumps first need draining of air pockets to be able to be operated again, which is a difficult process under ordinary conditions, when the core isn’t damaged yet and radioactivity in the water of the primary cooling cycle is relatively low. Now the risks to the technicians will be tremendous.

It has also been reported that the pumps in unit #2 are no longer usable and replacements have been ordered. Any effort to remove the dead pumps, move in new pumps and reconnect them to the piping is going to be a real challenge under current conditions.

A couple of days ago the first reports came in of low doses of radiation in drinking water in Tokyo, then still around 1% of legal limits. That was after winds for the first time since the accident had blown south from Fukushima towards the Kanto area, the flat plain surrounding Tokyo. Later they turned back out towards the sea.

This week the winds from the north returned. Radiation levels in drinking water in Tokyo that exceed Japanese legal limits for infants below one year old have now alerted many to the risks. Tap water should no longer be used to mix with infant formula, but stores have run out of bottled water. What are mothers going to do? Boiling does not destroy radioactivity. Tokyo gets much of its drinking water from dams in the mountains west of the city, such as Lake Okutama, which get replenished by rain.

The Kanto plain is home to about as many people as live in Canada, California or Spain. What are they going to do without safe drinking water?

For lack of available fresh water, sea water has been used for cooling at Fukushima for almost two weeks now. Each ton of sea water contains about 35 kg of salt, which stays behind when the water boils off or evaporates as steam. Gradually the inside of the reactor cores and storage pools will become silted or encrusted with solid salt. Sooner or later the efforts to cool the reactors won’t be sustainable without ample supplies of fresh water.

Time is running out in Fukushima.

See also:

Japan nuclear crisis: Seeking safety for my family

Dear friends,

it has not been an easy decision, but today I have purchased four airline tickets to Europe for my family.

One line of defense after another against nuclear disaster has fallen. After the fire in Fukushima Daiichi #4 and the damage to #2, the increased release of radiation, the talk of a damaged containment and the detection of nuclear fission products as far away as Tokyo and Kanagawa I have lost all confidence in the ability of the people in charge to protect the Japanese population from harm.

In a few days we will be leaving Japan to seek safety with my brothers and parents in my home country until the situation here becomes clearer.

Joe Wein

See also:

Japan hit by major Earthquake

Today’s magnitude 8.9 earthquake 400 km from Tokyo was not business as usual. The Japanese are well prepared for quakes and building standards are high, but this quake is the strongest since scientific measurements have been available. It was shaking powerfully even here in Tokyo, for what felt like minutes on end. Numerous items fell of shelves, most of my wine glasses are now a pile of shards — and this is several hours by car away from the centre of the quake. We’ve had countless aftershocks for several hours now.

I was alone at home when it happened and have not been able to make mobile phone calls or send SMS to reach my other family members, though my wife and I could communicate by Skype chat (she has an iPhone). I know all the trains are stopped right now, with people walking for kilometers to get home on foot, as did my wife.

The images of tsunami devastation near Sendai are shocking. A refinery is on fire in Chiba prefecture near Tokyo. I wonder how many people will have lost their lives in the tsunami and in collapsed buildings.

UPDATE (2011-03-12 05:38 JST):

All members of my family got home OK. We were watching TV news until 01:30 in the morning. I got many emails, phone calls and Skype chats from concerned friends and relatives.

Several mentioned the serious technical problems in the Fukushima Daiichi nuclear power station. While the government announced an evacuation of people living within 3 km of the station, few details of what was going on were provided. From US and German media reports I hear that both mains power and backup generators are out and that the cooling system seems to have a leak. Tokyo Electric Power Corporation (TEPCO) was trying to connect external power generators. There was talk about releasing steam that had built up to 50% more pressure than the reactor was designed for. Without adequate cooling the reactor core could melt even when shut down due to nuclear decay heat that continues at about 7% of regular power output when the reactor is shut down. The backup diesel generators were not working due to flooding by the tsunami.

UPDATE (2011-03-12 15:20 JST):

The decision to vent the containment vessel of unit 1 of Fukushima Daiichi suggests that efforts to get the main cooling system back online have not been successful, as it reflects excess temperatures of cooling water and heat buildup.

The Tokyo Electric Power Company (TEPCO) has announced it will “implement measures to reduce the pressure of the reactor containment vessel for those units that cannot confirm certain level of water injection by the Reactor Core Isolation Cooling System, in order to fully secure safety.”

The Reactor Core Isolation Cooling System is a mechanical system to pump cold water to cool the reactor core using a steam turbine driven by boiling coolant water. It does not rely on outside A/C power for the pumps, but needs at least battery power to open and close valves. It is the last line of defense should both grid power and backup power be lost. Without the above mentioned water injection, water levels could fall in the reactor core and the fuel elements could overheat and partially melt, as in the Three Mile Island accident near Harrisburg, Pennsylvania in 1979.

See also:

UPDATE (2011-03-12 22:20 JST):

The cabinet secretary said that the explosion at Fukushima Daiichi #1 power station was a hydrogen explosion. When they released excessive pressure from inside the containment vessel, it contained hydrogen, which mixed with air in between the exterior wall and the containment vessel, and ignited. That blew away the outside wall. Four workers were injured and have been hospitalized.

The hydrogen is assumed to be the result of a reaction between steam and overheated zirconium cladding of the fuel rods. The water level in the reactor must have dropped so far that the top of the rods was no longer immersed in water and became red hot. The zirconium stripped oxygen from water (H2O) which releases hydrogen. If you remember the Three Mile Island accident in 1979, that was the same way the hydrogen bubble was produced in the TMI incident. The fuel rods then melted into a blob, but the restored cooling managed to contain the molten fuel inside the reactor core.

Since all attempts to restart the cooling pumps have failed, the reactor operators are now planning to pump sea water into the reactor vessel to cool the pressure vessel inside. The choice of sea water appears to be dictated by a lack of fresh water on site. Normally one would avoid salt water because of its corrosive effects, but the operators realize that this 40 year old reactor will never be repaired or put back into service again. It’s a wreck and they do all they can to stop its spent fuel from being melted and released.

An area of about 160 square kilometers that lies within 20 km of Fukushima Daiichi or 10 km within Fukushima Daini along the Pacific coast is going to be evacuated.